Extraction Sonic extraction

Arty Zan

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Asked - if this method of extraction provides a higher yield than CO2 extraction & why?

Hielscher's reply is - From Ultrasonic Extraction can produce higher yields than CO2 extraction, because in most CO2 extraction systems, the material is not agitated during the extraction. Ultrasonication agitates the liquid (water or solvent) during the extraction. This gives you a "jet wash" of the particle surfaces, that is important for trichomes for example. For intracellular material extraction, ultrasonication breaks cell walls and presses liquid through cell membranes. We have many customers, that abandoned CO2 extraction due to operational costs, limitation to batch processing and safety issues. Ultrasonication can extract at any scale (beaker, batch or inline).

For many extraction processes, ultrasonication is the most cost effective method and the easiest to use. It is also perfectly scaleable - another restriction of CO2 batch extraction. The choice of solvent, water or solvent/water mix depends on the extraction profile you are targeting. Different solvents produce different extract compound profiles. Other factors affecting the profile are the solvent temperature, sonication time and amplitude. Most customers run a couple of tests to optimize the sonication protocol for their individual objective. As ultrasonication is perfectly repeatable and reproducible, you can then produce the same extract profile over and over again. P.S. You can use the same ultrasonic equipment to make emulsions, lotions, tinctures or ointments. One stone - two birds
 
ULTRASONIC CANNABIS EXTRACTION ABOUT CANNABIS

Cannabis products have been consumed in various forms for thousands of years.

The very first mention of medical uses for cannabis products dates back to the first century A.D. in Chinese herbal texts, where cannabis tea concoctions were prescribed to relieve pain and induce sleep.

Circa 1840, Dr. O’Shaughnessy introduced cannabis and its therapeutical properties to the Western medical community; however, during most of the twentieth century there has been little interest or advances in the medical use of cannabis.

Outlawed in 1937 in the United States, its usage has until now been legally prohibited.

Over the past few years, however, cannabis usage has grown in popularity due to the legalization process that has recently been taking place in this country and throughout the world. Tetrahydrocannabinol (THC) Cannabidiol (CBD) Cannabinol (CBN) In addition to flavonoids and terpenoids, cannabis also contains a number of therapeutically active compounds known as cannabinoids, including tetrahydrocannabidol (THC), cannabidiol (CBD), and cannabinol (CBN). THC and CBD and CBN are the most widely researched and widely sought ingredients of cannabis.
Cannabis Sativa has high levels of THC and low levels of CBD and CBN. Cannabis Indica has medium levels of THC and medium levels of CBD and CBN.

Cannabis Ruderalis has low levels of THC and high levels of CBD and CBN.

THC is considered the primary psychoactive compound as it possesses analgesic, anti-inflammatory, appetite stimulant and antiemetic properties. CBD and CBN have beneficial properties of their own, and they also have a tendency to inhibit some of the THC adverse effects.

For example, high-THC strains may have many positive benefits, yet too much THC by itself, without other cannabinoids like CBD and CBN, can cause disorientation, lapses in memory and anxiety. In recent years, concentrated extracts of cannabis plants have become very popular because they allow for a wider range of delivery methods that are preferable to smoking the plant directly, and enabling a smaller dose to be consumed in order to produce the same effects.

As the cannabis industry has expanded, the share of the market attributed to cannabis concentrates (commonly referred to as shatter, budder, or wax) has grown exponentially as positive reviews published in the media by the medical and research communities have highlighted their benefits.

These concentrates are significantly more potent, and they provide a purer therapeutic combination of cannabinoids and terpenes.

Although today smoking the cannabis flowers (buds) is still viewed as the traditional marijuana consumption, an increasing alternative is the consumption of extracts containing cannabinoids in the form of edibles, sublingual drops, body lotions and vapor inhalation.

As the Sonics & Materials 2018 vaporized, smoked, or eaten concentrates ideally have no plant matter left, the resulting flavors are cleaner and more pleasant.

ULTRASOUND-ASSISTED EXTRACTION

Ultrasonic-assisted extraction is an effective and rapid technique for extracting cannabis concentrates.
It does improve the diffusion process by accelerating mass transfer within the plant materials, causing the cell walls to rupture and to release the desired compounds.

A vibrating ultrasonic probe immersed in a liquid will transmit alternating high and low pressure waves.

These fluctuations cause the liquid molecular cohesive forces to break-down, pulling apart the liquid and creating millions of micro-bubbles (cavities), which expand during the low pressure phases and implode violently during the high pressure phases.

As the bubbles collapse, millions of microscopic shock waves, micro jet streams, and eddies are generated at the implosion sites and propagated to the surrounding medium.

Although this phenomenon, known as cavitation, lasts but a few microseconds, and the amount of energy released by each individual bubble is minimal, the cumulative amount of energy generated by the imploding cavities is extremely high promoting surface peeling, erosion, and particle breakdown.

By disrupting the cell in this manner, solvent penetration is enhanced, accelerating the release of bioactive compounds and other components from the biological matrix into the extraction medium.

Because focused ultrasound extraction provides more than 100 times the radiated energy generated in an ultrasonic bath, it is ideally suited for the extraction of beneficial cannabinoid. When extracted properly, the resulting concentrate is reminiscent of the cannabis strain it was extracted from – the taste smell and effects are simply amplified due to a larger concentration by weight.

On average, cannabis plant buds will yield about 15% of extracted concentrate. As expected, the quality of the extract and bioavailability will greatly depend on the amount and potency of the plant matter/trichrome (the crystalline hair-like structures coating the outside surface of the flowers) used.

Sonics & Materials manufactures a variety of high amplitude ultrasonic liquid processors to satisfy the low volume requirements of the laboratory, as well as large scale continuous flow-through systems to satisfy the high volume requirements of full scale production.

BENEFITS OF ULTRASOUND-ASSISTED EXTRACTION

> Low cost > High yields > Wide range of solvent
> Rapid, safe and efficient
> Low energy consumption
> Neutralize bacteria, mold and fungi from extracted material
> Non-thermal - terpenes and cannabinoids are not denatured
> Increase solute extraction in a shorter time and at lower temperature Sonics & Materials 2018
> Reduce thermal degradation of sensitive aromas and flavors

RECOMMENDED EQUIPMENT FOR ULTRASOUND-ASSISTED EXTRACTION

The volume of material that can be processed effectively with an ultrasonic processor is dependent on the power rating of the ultrasonic generator (power supply), and the diameter of the probe used with that power supply – the higher the rating of the power supply and the larger the diameter of the probe, the larger the volume of material which can be processed.

The equipment of choice for processing batches between 10ml and 4 liters is our 500 watt Model VC500 with a solid probe. For larger volumes – up to 80 liters/hour on a flow-through basis, the equipment of choice is our 1500 watt flow-through system Model VCX1500 – by removing the probe from the flow cell and using it in conjunction with a slow speed mechanical blender, the same equipment can be used to process batches up to 20 liters.

METHODOLOGY

Although a variety of liquids can be used for cannabis extraction, the most common one is a mixture of 80% Ethanol or polyethylene glycol (PEG), 15% water and 5% non-ionic surfactant such as Triton X-100.

NOTE: While shorter processing durations (about 5 minutes) will increase the concentration of terpenes, longer durations will increase the concentration of THC.

1. Using a slow speed or hand grinder, mince the dried inflorescences thoroughly just prior to sonication, and place the contents in a vessel. Do not use a blender or coffee grinder as processing the material to a very fine powder will effect the flavor and fragrance of the extraction.

2. Add the liquid. A ratio of 10 parts of liquid to 1 part plant material is recommended. For some applications, depending on the material’s freshness, it might be necessary to adjust the percentage of liquid. Ideally the consistency will be such that the ultrasonics will cause the material to move freely within the vessel.

3. When processing a batch, immerse the probe halfway through the material and sonicate for 10 minutes at 70% amplitude. When processing a large batch, it is recommended that a slow speed mechanical mixer or stirrer be used in conjunction with the probe.

To ensure that the temperature of the material being processed is maintained around 30°C, immerse the vessel into a larger vessel containing ice and water.

When processing on a flow-through basis, circulate cold water (from a tap or chiller) through the flow cell water jacket in order to maintain the correct processing temperature.

4. Strain the resulting mixture thoroughly using a fine mesh sieve, in order to separate the extraction from the plant fibers.

5. Filter with Whatman Grade 1 filter paper*, and concentrate the filtrate at 50°C using a rotary vacuum evaporator. *For faster processing, the mixture can be filtered under a vacuum.
 
Ultrasonic Cannabis Extraction

We’ve been extracting cannabinoids for ages, yet there’s always a degree of difficulty in getting them all out of the plant effectively. And while we’ve been able to find what the best extraction methods are in both solventless and solvent-based categories (resulting in some amazing advancements in product selection and quality), there is a continuous need for innovation at both the consumer and commercial level. This drive for improvement has spurred a hash renaissance of sorts, creating cleaner products and a wider variety than ever before.

Most people have heard of closed-loop extraction, rosin presses and other forms of cannabis extraction by now, but there’s a new advancement in extraction technology on the market that might surprise you. Strangely enough, it involves a familiar piece of communication: sound.

We’ve explored the many ways sound interacts with cannabis before but now we’re going to shift our focus to the world of cannabis concentrates. Extractors are now using ultrasonic vibrations to create their concentrates and what they’re finding is that they can produce concentrates faster while securing a higher potency and more accurate overview of a plant’s compound profile. Here’s how it works:

Ultrasonic Cannabis Extraction: How Does it Work?

Unlike solvent-based extraction that utilizes chemicals (butane and propane most commonly) to strip cannabinoids from plant matter, ultrasonic extraction has given us a means by which we can utilize oils as an extraction medium instead of hydrocarbons. Through a process known as sonication, ultrasonic extraction can yield concentrates with higher potency and a more robust cannabinoid profile.

To fully extract the compounds without damaging them, an extractor must rupture the cellular walls of the cannabis plant without harming its components. This is a difficult task to do, especially with hydrocarbons.

Ultrasonic extraction conquers this issue by creating rapidly pulsating ultrasonic vibrations within the extraction medium (usually coconut or olive oil), making it possible to penetrate the integrity of the cellular walls without destroying the plant’s precious cannabinoids and terpenes. As an alternating sequence of high and low-pressured bubbles pulsate throughout the medium, the makeup of the cell walls is dissolved and the components are free to be collected.

Ultrasonic Extracted Concentrates Today

Through ultrasonic cannabis extraction, very little, if any, of the cannabinoids and terpenes are harmed during extraction. Essentially, ultrasonic cannabis extraction creates full-spectrum concentrates that have an almost identical chemical makeup to the original flower used for the extraction.

Ultrasonic extracted concentrates are known to provide effects similar to those of the flower they were extracted from.

Ultrasonic extracted concentrates are known to have the same smell and taste as the starting flower and even the same psychoactive effects. Of course, the concentrates have a much higher potency than flower, so consumers should be careful and start small. Ultrasonic extraction can yield about 15% of a bud by weight in concentrates, resulting in some potent products.

Even more important than potency, the cannabinoid profile that ultrasonic extraction delivers is extremely robust. That means that you might feel increased effects and a different experience than you would when dabbing concentrates that isolate cannabinoids, like distillate and THCA.

Basically, when dabbing ultrasonic extracted concentrates consumers receive everything that flower brings to the table: cannabinoids, terpenes, flavonoids, and even basic plant material like chlorophyll. It all adds to the flavor and effect of your experience, and sonication brings it to you in one of the cleanest ways possible.

Is Ultrasonic Extraction the Best Way to Extract from Cannabis?

When discussing the best extraction methods, it really depends on the individual and what their personal preferences towards cannabis are. After all, cannabis affects everyone differently and some people might prefer a different extraction method over another solely based on the unique way cannabinoids interact with their own body.

For example, if a consumer feels only solventless concentrates help them achieve desired effects, then sonication would be off the table for them. However, since some solventless extraction methods utilize heat and pressure (like rosin), which we know can degrade the compound profile, a consumer might wish to compare the effects of ultrasonic and solventless extraction methods to see which results in a purer experience.

The best extraction method ultimately boils down to personal preference.

For consumers who have no qualms against using a solvent in principle, and only aim to avoid potentially dangerous solvents like butane and propane, then ultrasonic extraction might provide the best option. Coconut oil and olive oil both produce potent and flavorful products when mixed with sonication and are known to be less harmful than other chemical solvents.

Are There Any Downsides to Sonication?

As far as health is concerned, there doesn’t appear to be any negative health consequences to utilizing sonication as an extraction method at this time. That being said, it’s possible to use sonication with a solvent that may pose health risks, such as propane.

Ultrasonic extraction creates a clean product with minimal downsides during production.

At the industrial level, it can be difficult to scale up the intensity of the sonication to a full batch of product. Extractors either need to worry about overheating of the medium if it is not mechanically stirred around the cavitation instruments, or they need to battle the difficulty of distributing the sonication evenly throughout a medium. Either way, the need to keep the medium at a low-temperature during sonication is integral to ensuring the extract’s authenticity – which can be a difficult feat.

Final Thoughts

Ultrasonic extraction has been a huge leap forward for innovation in cannabis extraction. It’s healthy, time-effective and, most importantly, delivers a concentrate that is as close to the real flower as possible. And while we may not see ultrasonic cannabis extractions on a wide-scale commercial level for some time, it’s great to see advancements being made in the ever-expanding world of concentrates. We’re just excited to see what’s next!
 
Thanks Arty-Zan!

I just ordered a 60w/40khz cavitation bath to keep my glass parts, grinder, etc clean without iso and began reading about using ultrasonic waves for mixing and blending. I wondered about speeding up extraction and thought I'd look here.

Love it when there are those who've gone before me :stir:, it reduces the :doh:

Once I am familiar with the machine, I will try putting a closed jar of less-favorite buds and ethyl in the waterbath for a while and see what happens. For this experiment I hope for a terpy tincture, so no decarboxylation.

I don't expect the efficiency of a probe, of course :rofl:

BTW, if there are brewers and distillers here, I was reading about ultrasound being used to mellow the final product without aging....
 
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